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mklett33 posted a topic in Technical Info & How To'sIn this tutorial write up we will be covering how to create some awesome door panel pods that will add a custom look to your install, allow you to integrate multiple speakers into a door panel, and allow you to control the mounting position of the speakers. Note that while these are in fact door “pods” that are not actually permanently bonded are made as part of the door panel itself, there are many techniques within that could be used if you were in fact planning on creating door “panels” from scratch. Let’s begin! Step 1: Woodwork and Templates: In order to have a good foundation for our door pods we want to make awesome speaker rings. The video above covers many of the details needed. Take your time with this step as clean woodwork is essential to having a good foundation to create the door pods. Tools needed: Router Jig Saw Jasper Circle Jig Flush Trim Bit Rabbeting Bit Foam Tape LTP Stapler and Staples Upon completion you should have great looking speaker templates that are prepped for molding into the panel. Step 2: Reverse Mounting Speakers: This step is not essential in terms of design, but it is important to have a plan for exactly how the speakers will mount. The last thing we want is to make these amazing door panels and use wood screws to secure the speakers that will become loose with time. Take a look at the fasteners we used here instead. Tools Needed: Drill and Bits Marker When complete your speakers will be ready to mount securely to your pods.
mklett33 posted a topic in Build LogsHello! For those of you who don't know me my name is Mark and I am the man behind "Car Audio Fabrication" on YouTube. I have posted build threads before (like this one: http://www.soundsolutionsaudio.com/forum/topic/57168-video-build-log-fi-bl-rockford-fosgate-focal-knukonceptz-tip/ ) and if you have ever seen one you know that I love to mix in "How To" Videos throughout the build that describe the process and show each step. This build will be no different! well, it will a little bit because I am going to try to mix in a lot more pictures for your viewing pleasure! I love to help other car audio enthusiasts young and old, newb and veteran, so if you see something you have a question about ASK! The Vehicle: Chevy Duramax 2500 HD Extended Cab (Will add pics soon) The Gear: Alpine Type R's 6.5" Component Speakers 10" JL Audio W3 Knukonceptz wiring Wirecare.com wire protection products Alpine MRP-M500 Alpine MRP-F300 The Install: Custom Fiberglass Door Pods with Vinyl Wrapped Inserts to accent interior and match sub enclosure Custom Fiberglass Subwoofer Enclosure (Specs to Follow) The Goal: Quality sound that integrates well with the vehicle and requires little to know permanent vehicle modification. (No cutting of panels allowed!) My Goal: Teach the readers of this thread as much about the fabrication of the pods and sub enclosure, as well as the install as I can. Let's begin! We started with collecting some of the gear, the ownder of the vehicle wanted to re-use his Alpine Component Speakers and JL Subwoofer, I talked him into purchasing a MRP-F300 which is the exact same foot print as the MRP-M500 and will allow for a really clean install. The components: The sub: The amplifier: (Still need pics of the 4 channel) I then determined what was needed wiring wise and put in an order with my friends over at Knukonceptz.com: I am very excited to use their new product the KNF-60, we were one of the first to get a production unit and I was really impressed with using it in a different build so I decided to get one for this one as well: All of the wiring in this build will be protected by Techflex which I recieved from our show sponsor WireCare.com . They really have some great products and the "snake" style techflex will look awesome with the tan and black truck. Its crazy how many colors of this stuff there is! Now the EXCITING stuff! I made these outer insert templates with a series of router techniques and skills, I discuss them in the video. The idea is they will insert into the pod and can be wrapped with a different material or painted to accent the install. Here you can see I will mount the woofer from the rear, and the tweeter is flush mounted: Finally I added some low temp plastic around the base template so that the top insert could lay flush. I show how I do this in the video as well. Well thats all for now, let me know what you think! Add this thread to your book marks and check back often!