Was too busy to update yesterday, so I will mack up for it today. Starting off on Thursday I got the router ready to cut the channels in the front and back faces. After fighting the first cut and mostly burning through the line( with a brand new bit), I went to plan B. This involved a skill saw.
What a terrible looking line.
The saw made a much better cut.
Cutting the lines around the port opening was pretty nerve wracking. As you can see though it came out pretty well.