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threedd97

Question about crimping terminals onto 1/0 gauge

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Can someone link me to a tool designed to crimp terminals on a larger scale such as 1/0 gauge or give me a home remedy to doing it that doesn't require purchasing specialized tools?

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Just get hammer.

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rosin core solder and a butane torch works for me. just strip the wire slide the terminal cover on then install the wire and slightly crimp and heat and let the solder drip into the terminal end. just dont use to much heat!

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Hammer.

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My suggestion ...

Pre cut your cables, take them to your local welding shop get them to install the connectors for you. They may not know what you are trying to accomplish, but thay are masters in the electrical cabling industry. then install your shrink covers and done !!!

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Hammer.

what i use and works flawlessly never any problems.

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Thanks for the information everyone. Getting ready to do big 3 and the last time I tried crimping large gauge it was the biggest pain in my butt.

So if I understand correctly, it's like this:

  1. Crimp with a hammer
  2. Solder on the terminal side away from the jacket
  3. Heatshrink

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Thanks for the information everyone. Getting ready to do big 3 and the last time I tried crimping large gauge it was the biggest pain in my butt.

So if I understand correctly, it's like this:

  1. Crimp with a hammer
  2. Solder on the terminal side away from the jacket
  3. Heatshrink

Best of luck to ya bro ... heat up your metal and not just the solder ... a cold soldering joint is useless ...

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I use this tool (on the far right) to make my crimps. i got it off ebay for like 30$ works wonders

IMG_8632.jpg

if you can notice how nice the crimp is

IMG_8633.jpg

IMG_8634.jpg

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Thank you ken for actually suggesting the right thing.. Use a hydraulic crimper or a table top vice. Do not use any solder containing acid.

simply using a hammer will not work.

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I use this tool (on the far right) to make my crimps. i got it off ebay for like 30$ works wonders

IMG_8632.jpg

if you can notice how nice the crimp is

IMG_8633.jpg

IMG_8634.jpg

Very nice. What is the manufacturers name of this tool? Ebay link?

Thanks

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I use this tool (on the far right) to make my crimps. i got it off ebay for like 30$ works wonders

IMG_8632.jpg

if you can notice how nice the crimp is

IMG_8633.jpg

IMG_8634.jpg

Very nice. What is the manufacturers name of this tool? Ebay link?

Thanks

Just google Hydraulic crimper, Harbor Freight sell them too.

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Thanks

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I use a table-top vice like Julian suggested and then put solder over every place the wire touches the terminal. Then cover with shrink tubing of course. Works flawlessly and really not that hard at all. If you have a vice, and aren't prone to having seizure while using a vice, i wouldn't buy the hydraulic crimper unless you're anxious to spend money or you have other uses for it. I must have crimped over fifteen 0 gauge terminals using the vice and it works fine and doesn't take too long. It's extremely easy too.

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Hammer.

what i use and works flawlessly never any problems.

x3

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I can definately tell who the electricians are in this thread. Proper crimping is key to any connection. Only then can you follow up with solder.

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